RPS Repair & Overhaul

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RPS Repair & Overhaul

MKS Remote Plasma Source (RPS) Repair & Overhaul Specialist · OHI Tech

RPS Repair & Overhaul, Like New Again.

We diagnose, repair, and overhaul remote plasma sources across the full MKS ASTRON, PARAGON, and R*evolution lineup — delivered with a COA (Certificate of Analysis) service report.

All MKS
ASTRON · PARAGON · R*evolution
100+ PNs
Supported Part Numbers
4 Fail Modes
Root-Cause Diagnosis
COA Report
Post-Repair Inspection

What is an RPS (Remote Plasma Source)?

A Remote Plasma Source (RPS) is a device that generates plasma in a separate, isolated chamber and delivers it to the process chamber through a guided transport region. In semiconductor processing it is essential for chamber cleaning and photoresist (PR) removal.

Remote Plasma SourceTransport RegionGas BaffleProcess Chamber
MKS 원격 플라즈마 소스(RPS) 유닛 — ASTRON·R*evolution 계열
Example MKS RPS units (ASTRON · R*evolution family)

Why is an RPS used?

Chamber Clean RPSWithout Wafer

Chamber Cleaning

In semiconductor processing, gas deposition not only forms layers on the wafer but also causes unwanted deposition on chamber components. As these deposits accumulate, they cause chamber contamination and become a source of chip defects. An RPS periodically generates plasma to clean the main chamber interior, removing residue and maintaining process stability.

ASTRON · PARAGON family
Process RPSWith Wafer

PR Removal (Etch · Ashing · PR Strip)

For Etch, Ashing, and PR Strip processes, an RPS is used to remove photoresist (PR) on the wafer. The R*evolution family is optimized for these on-wafer processes.

R*evolution (R1 / R3 / R5) family

Supported MKS Models

We support part numbers across the full MKS ASTRON, PARAGON, and R*evolution lineup. Just send us your equipment PN.

REVOLUTION R1 / R3 / R5

MKS R*evolution

On-Wafer (With Wafer)
MKS R*evolution (REVOLUTION R1 / R3 / R5) — RPS 수리·오버홀

Supported Part Numbers (All PNs)

AX7690PSK R1AX7690LAM R1AX7695PSK R3AX7695LAM R3AX7695TEL R3AX7696 R5and all similar PNs

Commonly Used Tools / Ref. PN

Etch
Ashing
PR Strip
PR Strip (Asher) — Etch Dept.
Inquire About This Model

The 4 Fail Modes We Fix

OHI Tech diagnoses the root cause — not just the symptom — to prevent recurrence.

01

AC LINE · DC BUS Fail

Faults from AC input / DC bus voltage are generally caused by power-device issues. We inspect the Fuse BD, Power BD, and Booster BD, replace failed parts, and perform an overhaul to recover.

02

Source Leak

A leak can occur after long-term operation. From experience, source leaks are highly likely after O-ring etching + Reactor etching, so we first check whether the O-ring and Reactor have been etched.

03

Ignition Fault

A failure in any section board (B/D) can be a major cause, and there can be many others. The Block or Quartz and the Reactor are the primary sources.

04

Particle Fail

Caused by a contaminated Block or contaminated Quartz. Cleaning and replacement suppress particle generation.

COA Service Report After Every Repair

Every completed repair comes with an inspection report (Certificate of Analysis / Final Inspection & Service Report).

Leak Test

Water Leak Test · Vacuum Leak Test — leak rate verified against spec

Anodizing Coating

Block anodizing coating thickness inspection

Plasma Test

RF Power measured under gas flow variations (Ar · N₂, etc.) vs spec

Aging Test

Extended aging to confirm stability before shipment

Typical Replaced Parts

Block & BaffleO-ringCeramic RingReactorIgnition SensorElectrodeSapphire DiscMOSFETTransistorFilm Capacitor

Why OHI Tech

01

Full MKS Coverage

We support part numbers across ASTRON 2L·3L·6L·8L·15L·22L·30L, PARAGON, and R*evolution.

02

Root-Cause Diagnosis

We diagnose the 4 fail modes by cause, not symptom — checking down to O-ring and Reactor etching to prevent recurrence.

03

COA Report Provided

A service report covering Leak, Coating, Plasma, and Aging tests is delivered with the repair.

04

Lower Cost vs New

Overhaul restores near-new performance while cutting cost and lead time versus replacement.

Frequently Asked Questions

The most common questions about RPS repair and overhaul.

OHI Tech repairs and overhauls the full MKS remote plasma source (RPS) lineup: ASTRON TM/2L, ASTRON-I/3L, ASTRON-EX/6L·8L, ASTRON-HF/15L·22L, RPS 30L, PARAGON (AX7700·AX7710), and R*evolution R1/R3/R5 (AX7690·AX7695·AX7696, etc.). We support part numbers across the AX7651·AX7657·AX7658·AX7670·AX7685·AX7645·AX7667 series. Just send us your equipment PN.

Need an RPS Repair or Overhaul?

Tell us your model, part number, and symptom — the OHI Tech team will diagnose and quote quickly.